Busch Vacuum Solutions – QA Lab

Service Division: Material Handling
Team Involved: Richmond
C.E. Thurston partnered with the client to design and install a new Quality Assurance Lab after their existing QA space needed to be relocated due to a plant layout redesign. The project required a solution that maximized available floor space while enclosing a large crane and adding functional office and storage areas. A modular wall system, installed using a crane, provided the flexibility and efficiency needed to meet these requirements without disrupting ongoing operations.

What made this project unique was the need to balance speed, space optimization, and visibility. The modular design expanded the facility by 1,365 square feet and maintained full visibility of the plant floor through the installation of 45 windows, creating a complete 360-degree view. A structurally rated mezzanine added an additional 420 square feet of usable space, supporting storage, operations, a 12′ x 12′ in-plant office, and a 2,000-pound freestanding crane. Large double swing doors were also incorporated to allow for smooth equipment movement within the enclosure.

Project Details

  • Location: Virginia Beach, VA
  • Completion Date: December 2024
  • Project Duration: 2 Weeks

The finished QA Lab delivered a durable, highly functional solution that met all operational needs while allowing the client to adapt quickly to their new plant layout. The success of this project earned Project of the Month recognition from Panel Built Inc., highlighting the quality, innovation, and execution of the final installation.

Proven Experience

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